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Exclusively G&K-Vijuk’s…
bullet G&K-Vijuk patented outsert systems are for the production of RTA (right-turn-angle) cross-folded outserts. Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets that are folded to a small size and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.

Significant advantages for you and your customers…
bullet The MV-11 Triple Knife System folds outserts as small as 1 1/8" x 1 1/8" with up to 210 panels—which is 23% more than previous models. (We are presently conducting trial runs of 238-panel RTA outserts, and the results are extremely positive.)
bullet The ability to fold outserts with more panels allows you to fold larger outserts with more copy space for your customer—often eliminating the need to piggyback outserts.
bullet Outserts on average are 15% thinner than those folded on previous models, giving you savings on storage and shipping.
bullet Thinner outserts are easier to handle—manually and mechanically.
bullet Larger, thinner outserts will fit in existing packaging.

Tailored to fit your needs...
bullet Designed to handle light-weight stock for pharmaceutical and miniature leaflet folding, Station I is a G&K-Vijuk (GUK) FA 53 Folder (20 3/4"/ 53 cm) with 12, 14, or 16 plates.
bullet Station II may be a 2-plate or 4-plate G&K-Vijuk (GUK) Folder, modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
bullet The R6 Round-Pile Feeder is standard.

Modular design gives you production flexibility and efficiency…
bullet Systems can be configured as required by the job.
bullet To fold outserts with up to 110 panels, you can set up a single knife system.
bullet To fold outserts with up to 170 panels, you can set up a double knife system.
bullet To fold outserts with more than 170 panels, you can use the triple knife system.

Also see G&K-Vijuk MV-11 Single Knife Outsert System
and G&K-Vijuk MV-11 Double Knife Outsert System

For more information, fill out the information request form.

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R6 Round-Pile Feeder...

The continuous-load feeder handles sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS (2) on each side of the pile.
3
ELECTRONIC DOUBLE-SHEET DETECTOR

FL2 Feeder

Suction heads lift the sheets at the REAR SEPARATING FEED SYSTEM (1). Air blasts aid the feeding of long or difficult-to-handle sheets.

2 A DRUM SUCTION INFEED WHEEL, shielded by a safety cover, transfers the paper toward the folding rollers.
The rear separating feed system lifts up and out of the way for easy loading.

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“Intelligent” self-teaching jam detection…
The ELECTRONIC JAM DETECTING SENSOR (1), one of many on the outsert system, is part of “intelligent,” self-teaching JAM DETECTION. Sensors throughout the system record the timing of sheet passage. If product does not arrive at a sensor point in the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.
FA 53 Folder touch-screen controllers…

1 The hhs® CONTROLLER controls water scoring and glue application.
2 The L-4 CONTROL UNIT is used for setting up production speed, total, batch, and production counts, the double-sheet ejection system, and recording the sheet and fold lengths for the various monitoring devices.
Programmed jobs can be stored for recall.

Quick setup on the FA 53...

 

 

1 Quick caliper-set rollers.
Zero-makeready plates.
2 Folding length is set by digital dials.


FA 53 Folder double-sheet ejection system…


Production is not interrupted when double sheets are fed. The DOUBLE-SHEET DETECTOR (1) activates the air-opening cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. The system is not stopped.




Water scoring…


Accurate, tight folds are accomplished with the combination of water scoring (1) and rotary scoring.

 
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Optional hhs® equipment…

  • Bar code scanner
  • Glue verification
  • Missing print detection
  • Print verification

These may require different controllers.

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G&K-VIJUK MV-11 OUTSERT SYSTEMS SPECIFICATIONS*
MODEL SINGLE KNIFE
UNIT
DOUBLE KNIFE
UNIT
TRIPLE KNIFE
UNIT
Beginning size (WxL) G&K (GUK) FA 43** max sheet
17" x 40"
(431 x 1016)
17" x 40"
(431 x 1016)
n/a
                            min sheet 8" x 8"
(204 x 204)
8" x 8"
(204 x 204)
n/a
Beginning size (WxL) G&K (GUK) FA 53** max sheet 20 3⁄4" x 40"
(527 x 1016)
20 3⁄4" x 40"
(527 x 1016)
20 3⁄4" x 40"
(527 x 1016)
                            min sheet 8" x 8"
(204 x 204)
8" x 8"
(204 x 204)
8" x 8"
(204 x 204)
Finished leaflet (WxH)
                            min sizes
1 1⁄8" x 1 1⁄8"
(29 x 29)
2" x 1"
(51 x 25)
1 1⁄8" x 1 1⁄8"
(29 x 29)
2" x 1"
(51 x 25)
1 1⁄8" x 1 1⁄8"
(29 x 29)
2" x 1"
(51 x 25)
                            max size

6" x 3"
(152 x 76)

6" x 3"
(152 x 76)

6" x 3"
(152 x 76)

Maximum number of panels***
                            12-plate**
110
130
182
                            14-plate** 110 150 210
                            16-plate** 110 170 238
Water score heads 4 8 4
Maximum cycle speed 14,000
cycles/hour
****
14,000 cycles/hour
****
14,000 cycles/hour
****
Electrical 230V, 3ø,
60 cycle
230V, 3ø,
60 cycle
230V, 3ø,
60 cycle
*All specifications are based on using 27# paper on outsert systems with the R6 Round-Pile Feeder. Measurements in parentheses are in millimeters.
**Based on the primary folder. The G&K FA 43 has 12 plates. The G&K FA 53 may have 12, 14, or 16 plates. (The manufacturer is known as GUK in Europe.)
***RTA outserts with more than 90 panels must be produced using a 10- or a 14-panel configuration in the right-turn-angle section, depending on the model.
**** Production speed depends on the finished folded size and number of panels.
 
 
FEATURES
 
 
FEATURES
STATION I
STATION I is a G&K-Vijuk (GUK) FA 53 Folder (20 3/4"/ 53 cm) with 12, 14, or 16 plates.
 
 
 
FEATURES
STATION II
STATION II may be a 2-plate or 4-plate G&K-Vijuk (GUK) Folder, modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
 
FEATURES
R6 ROUND-PILE FEEDER

The R6 ROUND-PILE FEEDER is standard.


The continuous-load R6 ROUND-PILE FEEDER feeds sheets up to 40" in length. Long and difficult-to-feed sheets are transferred to the register table by the top-suction wheel shielded by a safety cover (1), aided by air blasts from the front and from adjustable floating blowers (2) on each side of the pile.

 
FEATURES
Touch Screen
CONTROL PANEL (HMI)
The touch-screen, color-graphical CONTROL PANEL (HMI) controls all the functions of the G&K-Vijuk outsert section—the knife folders, pressing units, and the vertical stacker—controlling speed, alignment, counts, and jam detection.
 
FEATURES

KNIFE FOLDERS
The KNIFE FOLDERS are technologically advanced for efficient and accurate high-speed outsert production, with added safety.
For easier setup, DIGITAL DIALS provide quick references for new and repeat jobs.
Gluing was integrated for efficiency.
 
FEATURES
Photo of pressing unit
PRESSING UNITS

Heavy-duty PRESSING UNITS compress the folded pieces as they leave the knife folding units.

 
FEATURES

WATER SCORING

Accurate cross folds are accomplished with the combination of WATER SCORING (1) and rotary scoring.
2 The ELECTRONIC JAM DETECTING SENSOR, one of many on the outsert
system, is part of the “intelligent” self-teaching JAM DETECTION. Sensors throughout the system record the timing of sheet passage. If product does not arrive at a sensor point in the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.

 
FEATURES

Variable-Speed Transfer Unit
The VARIABLE-SPEED TRANSFER UNIT transports the paper from Station I to Station II.
Ensures accurate paper registration.
Has independent speed control.
 
FEATURES

Vertical-Stacking Delivery Unit

Improved to handle the speed and greater number of panels, the VERTICAL-STACKING DELIVERY UNIT stacks the folded outserts upright for easy, orderly collection.
An air-activated batch kicker staggers pieces to mark batches.

 
  ©G&K-Vijuk Intern. Corp.