Exclusively Vijuk’s…
Vijuk patented outsert systems are for the production of RTA (right-turn-angle) cross-folded outserts. Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets that are folded to a small size and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.

Significant advantages for you and your customers…
The MV-11 Triple Knife System folds outserts as small as 1 1/8" x 1 1/8" with up to 210 panels—which is 23% more than previous models. (We are presently conducting trial runs of 238-panel RTA outserts, and the results are extremely positive.)
The ability to fold outserts with more panels allows you to fold larger outserts with more copy space for your customer—often eliminating the need to piggyback outserts.
Outserts on average are 15% thinner than those folded on previous models, giving you savings on storage and shipping.
Thinner outserts are easier to handle—manually and mechanically.
Larger, thinner outserts will fit in existing packaging.

Tailored to fit your needs...
Designed to handle light-weight stock for pharmaceutical and miniature leaflet folding, Station I is a Vijuk–G&K (GUK) FA 53 Folder (20 3/4"/ 53 cm) with 12, 14, or 16 plates.
Station II may be a 2-plate or 4-plate Vijuk–G&K (GUK) Folder, modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
The R6 Round-Pile Feeder is standard.

Modular design gives you production flexibility and efficiency…
Systems can be configured as required by the job.
To fold outserts with up to 110 panels, you can set up a single knife system.
To fold outserts with up to 170 panels, you can set up a double knife system.
To fold outserts with more than 170 panels, you can use the triple knife system.

Also see Vijuk MV-11 Single Knife Outsert System
and Vijuk MV-11 Double Knife Outsert System

For more information, fill out the information request form.

The continuous-load feeder handles sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS (2) on each side of the pile.
3 ELECTRONIC DOUBLE-SHEET DETECTOR

Suction heads lift the sheets at the REAR SEPARATING FEED SYSTEM (1). Air blasts aid the feeding of long or difficult-to-handle sheets.

2 A DRUM SUCTION INFEED WHEEL, shielded by a safety cover, transfers the paper toward the folding rollers.
The rear separating feed system lifts up and out of the way for easy loading.

1 The hhs® CONTROLLER controls water scoring and glue application.
2 The L-4 CONTROL UNIT is used for setting up production speed, total, batch, and production counts, the double-sheet ejection system, and recording the sheet and fold lengths for the various monitoring devices.
Programmed jobs can be stored for recall.

Quick setup on the FA 53...

1 Quick caliper-set rollers.
Zero-makeready plates.
2 Folding length is set by digital dials.

FA 53 Folder double-sheet ejection system…

Production is not interrupted when double sheets are fed. The DOUBLE-SHEET DETECTOR (1) activates the air-opening cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. The system is not stopped.

Water scoring…

Accurate, tight folds are accomplished with the combination of water scoring (1) and rotary scoring.

Optional hhs® equipment…

• Bar code scanner
  
• Glue verification
  
• Missing print detection
  
• Print verification

These may require different controllers.