Vijuk MV-09 Outsert System

OUTSERT SYSTEMS:

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Exclusively Vijuk’s…
The patented system is for producing RTA (cross-folded) outserts.
Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets with the final series of panels folded inward and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.

Designed to fold compact, evenly folded outserts using only paper and glue…
The folders in the outsert system are built to handle the light-weight stock generally used for pharmaceutical and miniature leaflets.
Folding plates are designed with narrow ribs to accommodate miniature-size folding.

Tailored to fit your needs…
Station I options are:
• Vijuk–G&K (GUK) FA 53 Folder with 14 or 16 plates.
• Vijuk–G&K (GUK) FA 43 Folder with 12 plates.
Station II is a 4-plate Vijuk–G&K (GUK) Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
The system has two knife folders and an integrated pressing device.

Improvements in efficiency and size…
Outsert systems are PLC controlled and are equipped with a modem for off-site diagnostic analysis.
Components are modular and mobile, allowing the system to be easily reconfigured based on the job.

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R6 Round-Pile Feeder...

The continuous-load feeder handles sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS(2) on each side of the pile. 3 The ELECTRONIC DOUBLE-SHEET DETECTOR

Suction heads lift the sheets at the REAR SEPARATING FEED SYSTEM (1). Air blasts aid the feeding of long or difficult-to-handle sheets.

2 A DRUM SUCTION INFEED WHEEL, shielded by a safety cover, transfers the paper toward the folding rollers.
The rear separating feed system lifts up and out of the way for easy loading.
Optional quick-set double-sheet detector and /or side air blasts are available to ensure accurate feeding.

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“Intelligent” self-teaching jam detection…

The ELECTRONIC JAM DETECTING SENSOR (1) is one of ten on the outsert system. Sensors throughout the system each record the time a sheet passes its point. During production, if the product does not pass a sensor point at the proper time, the operation preceding that point will shut down to prevent further jamming and to minimize downtime.

FA 53 Folder touch-screen controllers…

1 The hhs® CONTROLLER controls water scoring, hhs barcode scanning (optional), and glue application.
2 The L-4 CONTROL UNIT is used for setting up production speed, total, batch, and production counts, the double-sheet ejection system, and recording the sheet and fold lengths for the various monitoring devices.
Programmed jobs can be stored for recall.

Quick setup on the FA 53

1 Quick caliper-set rollers.
Zero-makeready plates.
2 Folding length is set by digital dials.

FA 53 Folder double-sheet ejection system…

Production is not interrupted when double sheets are fed. The DOUBLE-SHEET DETECTOR (1) activates the air-opening cylinders (2) that open the gate (3) through which double sheets are ejected before they reach the folder. The system is not stopped.

Water scoring…

Accurate, tight folds are accomplished with the combination of water scoring (1) and rotary scoring.

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Other optional equipment.

Bar code scanner
Glue verification
Missing print detection
Print verification

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SPECIFICATIONS	MV-09	MV-09
MODEL R6 Feeder—with primary folder:	*G&K (GUK) FA 43**	*G&K (GUK) FA 53**
Number of knife folders	2	2
Beginning size (WxL) max sheet	17" x 40" (431 x 1016)	20 3⁄4" x 40" (527 x 1016)
min sheet	8" x 8" (204 x 204)	8" x 8" (204 x 204)
Size entering Knife I (WxL) min sizes	1 1⁄8" x 3 3⁄8" (29 x 86) 2" x 3" (51 x 77)	1 1⁄8" x 3 3⁄8" (29 x 86) 2" x 3" (51 x 77)
max size	6" x 9" (152 x 228)	6" x 9" (152 x 228)
Size entering Knife II (WxL) min sizes	1 1⁄8" x 2 1⁄4" (29 x 58) 2" x 2" (51 x 51)	1 1⁄8" x 2 1⁄4" (29 x 58) 2" x 2" (51 x 51)
max size	6" x 6" (152 x 152)	6" x 6" (152 x 152)
Finished leaflet (WxH) min sizes**	1 1⁄8" x 1 1⁄8" (29 x 29) 2" x 1" (51 x 25)	1 1⁄8" x 1 1⁄8" (29 x 29) 2" x 1" (51 x 25)
max size	6" x 3" (152 x 76)	6" x 3" (152 x 76)
Maximum number of panels: 12-plate	130	n/a
14-plate	n/a	150
16-plate	n/a	170
Water score heads	8	8
Maximum cycle speed	14,000 cycles/hour***	14,000 cycles/hour***
Electrical	230V, 3ø, 60 cycle	230V, 3ø, 60 cycle
Manufacturer is known as GUK in Europe. Measurements in parentheses are in millimeters. Minimum folded sizes based on 10-panel RTA folding format using 27# paper. **Production speed depends on the finished folded size and number of panels.

FEATURES

STATION I

STATION I options are:

Vijuk–G&K (GUK) FA 53 Folder with 12, 14, or 16 plates.

Vijuk–G&K (GUK) FA 43 Folder with 12 plates.

FEATURES

STATION II

STATION II is a 4-plate Vijuk–G&K (GUK) Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.

FEATURES

R6 ROUND-PILE FEEDER

The R6 ROUND-PILE FEEDER is the standard feeder.

The continuous-load R6 ROUND-PILE FEEDER feeds sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS (2) on each side of the pile.
3 The ELECTRONIC DOUBLE-SHEET DETECTOR ensures quality production.

FEATURES

CONTROL PANEL (HMI)

The touch-screen, color-graphical CONTROL PANEL (HMI) controls all the functions of the Vijuk outsert section—the knife folders, pressing unit, and vertical stacker—controlling
speed, alignment, counts, and jam detection.

FEATURES

KNIFE FOLDERS

The KNIFE FOLDERS are technologically advanced for more efficient and accurate high-speed outsert production, with added safety.

For easier setup, sets of DIGITAL DIALS provide quick references for new and repeat jobs,

Gluing was integrated for efficiency.

On the MV-09 Outsert System, a PRESSING DEVICE compresses the folded outserts as they travel to the
vertical-stacking delivery unit.

FEATURES

VERTICAL-STACK DELIVERY UNIT

Improved to handle the speed, VERTICAL-STACKING DELIVERY UNIT stacks the folded pieces upright for easy, orderly collection.
An air-activated batch kicker staggers
pieces to mark batches.

FEATURES

WATER SCORING

Accurate folds are accomplished with the combination of WATER SCORING (1) and rotary scoring.
2 The ELECTRONIC JAM DETECTING SENSOR is one of ten on the outsert
system. The MV outsert system has “intelligent” self-teaching JAM DETECTION. Sensors throughout the system record the timing of sheet passage. If product does not pass a sensor point at the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.

FOLDING PLATES are designed with narrow ribs to accommodate miniature-size folding.
1 Minimal gap between rollers allows consistent transfer of miniature pieces.

FEATURES

Variable-Speed Transfer Unit

The independently controlled
VARIABLE-SPEED TRANSFER UNIT carries the paper from Station I to Station II.

FEATURES

PRESSING DEVICE

An integrated PRESSING DEVICE compresses the folded outserts as they travel to the vertical-stacking delivery unit.

FEATURES

TOUCHSCREEN CONTROLLERS

1 The hhs® CONTROLLER controls water scoring, barcode scanning, and glue application.
2 The L-4 CONTROL UNIT is used for setting up production speed, total, batch, and production counts, the double-sheet ejection system, and recording the sheet and fold lengths for the various monitoring devices.

Programmed jobs can be stored for recall.