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Exclusively Vijuk’s…
 The patented system is for producing RTA (cross-folded) outserts.
Outserts, which have become the standard for providing information in the pharmaceutical industry, are leaflets with the final series of panels folded inward and secured to form closed leaflets which will not spring open during packaging operations or while affixed directly onto product containers.

Designed to fold compact, evenly folded outserts using only paper and glue…
The folders in the outsert system are built to handle the light-weight stock generally used for pharmaceutical and miniature leaflets.
Folding plates are designed with narrow ribs to accommodate miniature-size folding.

Tailored to fit your needs…
Station I options are:
   • Vijuk–G&K (GUK) FA 43 Folder with 12 plates.
   • Vijuk–G&K (GUK) FA 53 Folder with 14 or 16 plates.
Station II is a 4-plate Vijuk–G&K (GUK) Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
The system has one knife folder.

Improvements in efficiency and size…
 Outsert systems are PLC controlled and are equipped with a modem for off-site diagnostic analysis.
Components are modular and mobile, allowing the system to be easily reconfigured based on the job—and be upgraded into an MV-09 Outsert System with two knife folders.
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R6 Round-Pile Feeder...

The continuous-load feeder handles sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS(2) on each side of the pile. 3 The ELECTRONIC DOUBLE-SHEET DETECTOR

FL2 Feeder

Suction heads lift the sheets at the REAR SEPARATING FEED SYSTEM (1). Air blasts aid the feeding of long or difficult-to-handle sheets.

2 A DRUM SUCTION INFEED WHEEL, shielded by a safety cover, transfers the paper toward the folding rollers.
The rear separating feed system lifts up and out of the way for easy loading.
Optional quick-set double-sheet detector and /or side air blasts are available to ensure accurate feeding.

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“Intelligent” self-teaching jam detection…
The ELECTRONIC JAM DETECTING SENSOR (1) is one of ten on the outsert system. Sensors throughout the system each record the time a sheet passes its point. During production, if the product does not pass a sensor point at the proper time, the operation preceding that point will shut down to prevent further jamming and to minimize downtime.

Water scoring…


Accurate, tight folds are accomplished with the combination of water scoring (1) and rotary scoring.

 
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Other optional equipment…

  • Bar code scanner
  • Glue verification
  • Missing print detection
  • Print verification
  • Pressing unit
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SPECIFICATIONS MV-08 MV-08
MODEL R6 Feeder—with primary folder: G&K (GUK)* FA 43 G&K (GUK)* FA 53
Number of knife folders 1 1
Beginning size (WxL) max sheet
 17" x 40"
(431 x 1016) 		20 3⁄4" x 40"
(527 x 1016)
                               min sheet 8" x 8"
(204 x 204)		 8" x 8"
(204 x 204)
Size entering Knife (WxL)
                               min sizes
 1 1⁄8" x 2 1⁄4"
(29 x 58)
2" x 2"
(51 x 51)
 1 1⁄8" x 2 1⁄4"
(29 x 58)
2" x 2"
(51 x 51)
                               max size

6" x 6"
(152 x 152)

 6" x 6"
(152 x 152)
Finished leaflet (WxH)
                        min sizes**
 1 1⁄8" x 1 1⁄8"
(29 x 29)
2" x 1"
(51 x 25)
 1 1⁄8" x 1 1⁄8"
(29 x 29)
2" x 1"
(51 x 25)
                        max size 6" x 3"
(152 x 76)		 6" x 3"
(152 x 76)
Maximum number of panels:
                               12-plate		 110 n/a
                               14-plate n/a 110
                               16-plate n/a 110
Water score heads 4 4
Maximum cycle speed 14,000 cycles/hour*** 14,000 cycles/hour***
Electrical 230V, 3ø, 60 cycle 230V, 3ø, 60 cycle
*Manufacturer is known as GUK in Europe. Measurements in parentheses are in millimeters.
**Minimum folded sizes based on 10-panel RTA folding format using 27# paper.
***Production speed depends on the finished folded size and number of panels.
 
 
FEATURES
 
 
FEATURES
STATION I
STATION I options are:
Vijuk–G&K (GUK) FA 53 Folder with 12, 14, or 16 plates.
Vijuk–G&K (GUK) FA 43 Folder with 12 plates.
 
 
 
FEATURES
STATION II
STATION II is a 4-plate Vijuk–G&K (GUK) Folder modified with special folding rollers, plates, and pressure roller to handle the thick, small-size leaflets.
 
FEATURES
R6 ROUND-PILE FEEDER

The R6 ROUND-PILE FEEDER is the standard feeder.


The continuous-load R6 ROUND-PILE FEEDER feeds sheets up to 40" in length. Long and difficult-to-feed sheets are transferred by the top-suction wheel (1) (shielded by a safety cover) aided by air blasts from the front and from ADJUSTABLE FLOATING BLOWERS (2) on each side of the pile.
3 The ELECTRONIC DOUBLE-SHEET DETECTOR ensures quality production.
 
FEATURES
Touch Screen
CONTROL PANEL (HMI)
The touch-screen, color-graphical CONTROL PANEL (HMI) controls all the functions of the outsert section—the knife folder and the vertical stacker—controlling speed, alignment, counts, and jam detection.
 
FEATURES

KNIFE FOLDERS
The KNIFE FOLDERS are technologically advanced for more efficient and accurate high-speed outsert production, with added safety.
For easier setup, sets of DIGITAL DIALS provide quick references for new and repeat jobs,
Gluing was integrated for efficiency.
 
FEATURES
VERTICAL-STACK DELIVERY UNIT

Improved to handle the speed, VERTICAL-STACKING DELIVERY UNIT stacks the folded pieces upright for easy, orderly collection.
An air-activated batch kicker staggers
pieces to mark batches.
 
FEATURES

WATER SCORING

Accurate folds are accomplished with the combination of WATER SCORING (1) and rotary scoring.
2 The ELECTRONIC JAM DETECTING SENSOR is one of ten on the outsert
system. The MV outsert system has “intelligent” self-teaching JAM DETECTION. Sensors throughout the system record the timing of sheet passage. If product does not pass a sensor point at the proper time, the operation preceding that point will shut down to prevent further jamming and minimize downtime.


FOLDING PLATES are designed with narrow ribs to accommodate miniature-size folding.
1 Minimal gap between rollers allows consistent transfer of miniature pieces.
 
FEATURES

Variable-Speed Transfer Unit
The independently controlled
VARIABLE-SPEED TRANSFER UNIT carries the paper from Station I to Station II.
 
  ©Vijuk Equipment Inc.